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The
art of carving and painting balsa wood figurines has been a
traditional art passed down through countless generations of
Ecuadorian artisans. Each piece is hand carved and then hand
painted, no two pieces will ever be the same. There is no mass
production making each piece unique. The unique color and real to
life look make this craft desirable especially for those with the
tropical theme in mind. Balsa is a unique wood in itself, being very
light, weighing very little, but easy to carve, with a lot of
durability and strength. Being very abundant in South America, balsa
is the perfect resource for the artisans to work with. To explain in
depth, one must read the following, By seeing how the model airplane
industry uses balsa and why it is a perfect natural resource.
Interesting Facts about Balsa Wood. . .
Sig Manufacturing Co, Inc has been
one of the Radio Control industry leaders since 1951, manufacturing
an extensive line of radio control, control line and free flight
model aircraft kits as well as numerous accessories and a complete
assortment of balsa for the modeler who enjoys scratch building. The
nice people at Sig have graciously permitted us to reprint the
following article from their catalog, which will tell you all about
balsa. Enjoy.
Model airplanes are no different
than any other type of flying machine, large or small - THE
LIGHTER IT IS BUILT, THE BETTER IT WILL FLY! With that in mind, it
is easy to understand why balsa wood has been the standard
material for model airplane construction since it first became
readily available in the U.S. in the late 1920s. Its outstanding
strength-to-weight ratio enables hobbyists to construct durable
models that fly in a totally realistic manner. Balsa also absorbs
shock and vibration well and can be easily cut, shaped, and glued
with simple hand tools.
WHERE DOES BALSA WOOD COME FROM?
Balsa trees grow naturally in the humid rain forests of Central
and South America. Its natural range extends south from Guatemala,
through Central America, to the north and west coast of South
America as far as Bolivia. However, the small country of Ecuador
on the western coast of South America, is the primary source of
model aircraft grade balsa in the world. Balsa needs a warm
climate with plenty of rainfall and good drainage. For that
reason, the best stands of balsa usually appear on the high ground
between tropical rivers. Ecuador has the ideal geography and
climate for growing balsa trees. The scientific name for balsa
wood is ochroma lagopus. The word balsa itself is Spanish meaning
raft, in reference to its excellent floatation qualities. In
Ecuador it is known as Boya, meaning buoy.
HOW DOES BALSA WOOD GROW?
There is no such thing as entire
forests of balsa trees. They grow singly or in very small, widely
scattered groups in the jungle. For hundreds of years, balsa was
actually considered a weed tree. They reproduce by growing
hundreds of long seed pods, which eventually open up and, with the
help of the wind, scatter thousands of new seeds over a large area
of the jungle. Each seed is airborne on its own small wisp of
down, similar to the way dandelion seeds spread. The seeds
eventually fall to the ground and are covered by the litter of the
jungle. There they lay and accumulate until one day there is an
opening in the jungle canopy large enough for the sun's rays to
strike the jungle floor and start the seeds growing. Wherever
there is an opening, made either by a farmer or by another tree
dying, balsa will spring up as thick as grass. A farmer is often
hard put to keep his food plot clear of balsa. As the new balsa
trees grow, the strongest will become predominate and the weaker
trees will die. By the time they are mature, there may be only one
or two balsa trees to an acre of jungle.
HOW LONG DOES IT TAKE A BALSA
TREE TO GROW?
Balsa trees grow very rapidly
(like all pesky weeds). Six months after germination, the tree is
about 1-1/2 inches in diameter and 10 - 12 feet tall. In 6 to 10
years the tree is ready for cutting, having reached a height of 60
to 90 feet tall and a diameter of 12 to 45 inches. If left to
continue growing, the new wood being grown on the outside layers
becomes very hard and the tree begins to rot in the center.
Un-harvested, a balsa tree may grow to a diameter of 6 feet or
more, but very little usable lumber can be obtained from a tree of
this size. The balsa leaf is similar in shape to a grape leaf,
only a lot bigger. When the tree is young, these leaves measure a
much as four feet across. They become progressively smaller as the
tree grows older, until they are about 8 - 10 inches across. Balsa
is one of the few trees in the jungle which has a simple leaf
shape. This fact alone makes the balsa tree stand out in the
jungle.
THE PERFECT NURSE!
Nature evidently designed the
balsa tree to be a "nurse tree" which would protect the
slower-growing species of trees from the scorching jungle sun
during their critical early years. For instance, in an area of the
jungle that has been ravaged by a tropical storm or other natural
disaster, the balsa trees will quickly sprout and begin to shoot
up to impressive heights in a very short time. Their fast growth,
and the extra large leaves they have in their early years, provide
shade to the young seedlings of the slower-growing forest giants.
By the time the seedlings are established enough to take care of
themselves, the balsa tree is beginning to die. Undoubtedly, the
balsa tree's rapid growth, fast spreading crown of first very
large and gradually smaller leaves, and it's relatively short life
span were intended to make it the "perfect nurse" in the
jungle ecosystem.
HOW ARE BALSA TREES HARVESTED?
While nature intended the balsa
tree to be a short lived nursemaid, mankind eventually discovered
that it was an extremely useful resource. The real start of the
balsa business was during World War I, when the allies were in
need of a plentiful substitute for cork. The only drawback to
using balsa was, and still is, the back breaking work that is
necessary to get it out of the jungle. Because of the way the
individual balsa trees are scattered throughout the jungles, it
has never been possible to use mass production logging procedures
and equipment. The best way to log balsa trees is to go back to
the methods of Paul Bunyan -- chop them down with an axe, haul
them to the nearest river by ox team, tie them together into
rafts, and then float the rafts of balsa logs down the river to
the saw mill.
The logging team usually
consists of two native Ecuadorians, each armed with a broad
Spanish axe, a machete, and a long pole sharpened like a chisel on
one end for removing the bark from the downed trees. Because of
the hilly terrain, an ox team may only be able to drag two logs to
the river per day. At the saw mill the raw balsa is first rough
cut into large boards, the carefully kiln dried, and finally
packed into bales for shipment to the U.S. via ocean freighter.
Final cutting and finishing of our model aircraft balsa is done
right here at the SIG factory. As a result of the balsa tree's
fast growth cycle, both the quality and lightness of the lumber
obtained from a balsa tree can vary enormously depending upon the
tree's age at the time of cutting.
WHY IS BALSA WOOD SO LIGHT?
The secret to balsa wood's
lightness can only be seen with a microscope. The cells are big
and very thin walled, so that the ratio of solid matter to open
space is as small as possible. Most woods have gobs of heavy,
plastic-like cement, called lignin, holding the cells together. In
balsa, lignin is at a minimum. Only about 40% of the volume of a
piece of balsa is solid substance. To give a balsa tree the
strength it needs to stand in the jungle, nature pumps each balsa
cell full of water until they become rigid - like a car tire full
of air. Green balsa wood typically contains five times as much
water by weight as it has actual wood substance, compared to most
hardwoods which contain very little water in relation to wood
substance. Green balsa wood must therefore be carefully kiln dried
to remove most of the water before it can be sold. Kiln drying is
a tedious two week process that carefully removes the excess water
until the moisture content is only 6%. Kiln drying also kills any
bacteria, fungi, and insects that may have been in the raw balsa
wood. |